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Wire Terminals
Wire-to-Wire Connector Harness Uses Amphenol Terminal Blocks
Amphenol wire-to-wire connectors are essential to electrical and power systems, providing an effective method to establish safe and reliable connections between different cables. Wire-to-wire connections are becoming increasingly popular because they support modular system architectures, can be assembled and installed quickly, and are safe and reliable. These connectors play a key role in many industries, including automotive, lighting, camera/sensor technology, infotainment systems, HVAC systems, battery management, and various other fields.
The wire-to-wire connector harnesses customized in China use Amphenol wire-to-wire connectors. One of the characteristics of Amphenol wire-to-wire connectors is that they can perform well in harsh environments, where it is critical to ensure that the electrical connection is rugged and reliable. These connectors have features such as terminal locking plates (TPA) and connector secondary locking mechanisms (CPA) to ensure that the terminals are inserted into the correct position, provide appropriate retention force, and ensure that the connectors and sockets are correctly mated, thereby preventing accidental disconnection and system failure.
Polarized anti-mismating design and color coding make these connectors more practical and help prevent visual mismatching during assembly and installation. In addition, wire-to-wire connectors are usually made of high-end materials and manufacturing technologies to withstand mechanical stress, including vibration resistance and strong locking force.
In application scenarios where ruggedness is highly valued, such as the automotive field and industrial environments, wire-to-wire connectors with special properties such as bimetallic socket contacts and beryllium copper springs can extend service life and be more durable and reliable. This ensures that the connector can be plugged and unplugged up to 1,000 times without affecting performance.
Wire-to-wire connectors are key and versatile components in modern electrical systems, ensuring safe and reliable connections in a variety of industries and applications. With excellent safety connection performance, these connectors are widely used in environments with demanding reliability and durability requirements and have become an indispensable part of them.
Amphenol offers a variety of terminal blocks and other connectors that can be used in wire-to-wire connector harnesses:
Terminal blocks
Amphenol offers a range of terminal blocks, including wire-to-wire and wire-to-board blocks, with different clamp styles. Terminal blocks are connectors that secure two or more wires together or to a PCB.
Wire-to-wire connectors
Amphenol’s wire-to-wire connectors are designed to perform in demanding environments and have features like Terminal Position Assurance (TPA) and Connector Positioning Assurance (CPA).
Cable harnesses
Amphenol Global Interconnect Systems (GIS) manufactures cable harnesses for a range of applications, from simple to complex, and in low to medium volumes. Amphenol Borisch Technologies also manufactures cable and wire harnesses for defense and aerospace applications.
In-line junctions
Amphenol’s 1119 series in-line junctions are available in 1 to 4 contact versions and can be used in cable harnesses.
Amphenol wire-to-wire connectors are essential to electrical and power systems, providing an effective method to establish safe and reliable connections between different cables. Wire-to-wire connections are becoming increasingly popular because they support modular system architectures, can be assembled and installed quickly, and are safe and reliable. These connectors play a key role in many industries, including automotive, lighting, camera/sensor technology, infotainment systems, HVAC systems, battery management, and various other fields.
MicroSpaceXS™ Waterproof 1.27mm Rivet Wire Connector Platform
Compact, Rugged and Versatile Connector System
The Minitek MicroSpaceXS™ waterproof crimp wire connector platform features a unique design that meets LV214 Severity-3 and USCAR-T2V2 specifications. With a current rating of up to 3A per contact, this series of 1.27mm pitch connectors is ideal for high-power applications. Minitek MicrospaceXS™ connectors are available in staggered vertical and horizontal configurations, as well as PIP soldering, tin plating, or gold plating options.
Meets LV214 Severity-3 and USCAR-T2V2 specifications (Submit a Product Inquiry for the latest product certification information)
Terminal Locking Plate (TPA)
Primary and Secondary Contact Retention Devices
Connector Secondary Locking Mechanism (CPA)
PV® Crimp Product Details
The innovative PV® crimp wiring system connects discrete wires to printed circuit boards. Highly reliable bimetallic female terminals insert into industry standard 0.025-inch (0.635 mm) square guide posts. A variety of widths, protection and guidance options are available on both sides of the connector interface.
PV® female terminals on the wire side accept wires and can be used directly or inserted into MINI-LATCH connector housings with multiple circuits and optional polarization keys.
Shielded multi-post plugs on the printed circuit side have an integrated friction feature that grips both sides of the MINI-LATCH housing and reduces the risk of disengagement. Other options for Amphenol ICC plugs include discrete stake pins or BergStik® unshielded plugs.
MicroSpaceXS™ 1.27mm Rivet Wire Connector Platform
The MicroSpaceXS™ Rivet Wire Connector Platform features a unique design that complies with LV214 Severity-3 and USCAR-T2V2 specifications. Rated up to 4A per contact, this 1.27mm pitch connector series is ideal for high-power applications. MicroSpaceXS™ connectors are available in staggered pin configurations, including vertical and horizontal versions. SMT connectors are available in tin or gold plating.
Compliant with LV214 Severity-3 and USCAR-T2V2 specifications (Submit a product inquiry for the latest product certification information)
Terminal Locking Plate (TPA)
Primary and Secondary Contact Retention Devices
Connector Secondary Locking Mechanism (CPA)
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