Selection and Function of Wire-to-Wire Connectors in China

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SH1.0 JST Wire Cable Single Connector 1.0 Electronic Line Connect Terminal Plug 28AWG

PCT Quick Connect Terminal Hard Flexible Wire Construction Connection

Waterproof Connector, Male and Female 16 AWG Wire for car Truck, Boat

One of the key features of China YAXUN’s wire-to-wire connectors is their ability to perform in demanding environments where robust electrical connections are essential. These connectors are designed with features like Terminal Position Assurance (TPA) and Connector Positioning Assurance (CPA) to ensure proper terminal insertion and retention, as well as correct mating of the header and receptacle, thereby preventing unintended disconnections and system failures.

A wire-to-wire connector is a device used to connect two active devices. It allows two single wires or corresponding wires in two cables to be permanently connected to each other. This type of connector is very useful in various applications, especially where a fixed connection is required. Wire-to-wire connectors have plastic support parts of various geometric shapes, such as right-angle and circular polymer shapes, and many different shapes of plastic parts and metal shielding shells. These features make it widely used in military and other fields. In addition, wire-to-wire connectors are also commonly used in automotive, communications, consumer electronics, data processing, industrial machinery and other fields.

Additionally, wire-to-wire connectors often incorporate advanced materials and construction techniques to withstand mechanical stress, including high vibration and locking resistance.

In applications where durability is paramount, such as in automotive and industrial settings, wire-to-wire connectors with specialized features like unique dual-metal receptacle contacts and beryllium copper springs offer extended lifespan and reliability. This ensures that the connectors can withstand up to 1,000 mating cycles without compromising performance.

Wire-to-wire connectors are a versatile and essential component in modern electrical systems, offering a reliable means of establishing connections in a wide range of industries and applications. Their ability to provide secure connections makes them indispensable in environments where reliability and durability are key.

Amphenol Wire-to-Wire Connectors support fast and reliable assembly and installation

UNIVERSAL HUB 2-Pin Push quick Cable Clamp Terminal Block connector for Wire LED Light Strip

60Amp 80A 10AWG Quick Wiring Connector Nut Wire Connecting Kit

A Home for Cost-Saving, ODM/OEM Electronic Connectors Likened to Molex, JST, AMP and Dupont

Multiple wire-to-wire connector types, whether it’s a 2-pin or a 4-pin wire-to-wire connector you need, are supplied by YAXUN at the highest quality and with compliance with ROHS standards and other safety regulatory standards. YAXUN’s wire-to-wire connectors are manufactured in China also giving you the lowest possible prices. Whether it’s a JST, Molex, Amp or Dupont wire-to-wire connector you’re looking for, we can provide!

Multiple Options for Wire-to-Wire Cable Assemblies
YAXUN specializes in custom cable assembly, overmolded, IDC, discrete wire/crimp harnesses and cable looms.

A Variety of Pitches to Choose From
Wire-to-wire connectors includes from 2mm pitch to over 6.3mm pitch.

Options available for custom wire harness
YAXUN has a wide range of wire harness options such as a variety of wire diameters, twisted wire pair, jacketed multicore, shielded and many other options. Custom-packaged assemblies are also offered to meet customers’ specifications.

Benefits of YAXUN’s Wire-to-Wire Connectors:
Wide Variation in Number of Circuits
There are a number circuits ranging from 1 up to 15 to choose from, making allowing adaptable power delivery for various system requirements.

Friction Lock and Crimped-Style Lock Mechanism
Intendedly manufactured for combining both flexibility and reliability, these low-profile connectors are equipped with a friction lock and crimped-style lock mechanism for safe fastening and removal of the wires from the board.

The crimps are well engineered to be air-tight, preventing oxygen and moisture from reaching the metals, causing corrosion. Thus, the connector can be easily removed from the head without holding the wires.

Designed for Blind-Mating Applications
They are designed for blind-mating applications for single and dual row such as consumer white goods, office equipment, industrial automation equipment, industrial networks, rack-mount servers, routers and switches.

Pre-Plated phosphor bronze contact material
Provides excellent spring performance with high fatigue and corrosion resistance.

Terminal Protection Assurance (TPA) Technology
Utilizing Terminal Protection Assurance(TPA) Technology, YAXUN manufactures wire-to-board connectors with enhancements in its connector housing and contact design to help prevent connection failure.

Equipped with Reduced Mating Force (RMF) Solutions
The different wire-to-wire connector types are equipped with RMF solutions for lower friction solution between the contacts of the device and the socket, making insertion and removal of the device easier, while at the same time eliminating the need for the complex mechanisms such as in ZIF sockets.