Overmolded Aviation Plug Cable Assemblies for Aerospace & Electrical

Overmolded aviation plug cable is the general name of electrical connector Kit, also known as aviation connector Kit, electrical circular connector cable. It is an important connection part used in the aviation field. It is generally used in conjunction with aviation sockets. It is currently widely used in aerospace, national defense and military. Navigation, petrochemical, nuclear industry, power and other cutting-edge fields. The socket shell adopts peek injection molding processing materials and metal inlay technology, with high strength, high temperature resistance. Strong insulation and other characteristics, durable.

Water-Cooled Miner Electrical Cable Power connectors Power Cord, LP-20 4pin, 3ft, 380v 20A for HYD of Antminer s19

IP67 Rj45 Ethernet Industrial Waterproof Connector with Plug Dust Cover, 8P8C Aviation Dual Port, Cat5e Signal

M12 aviation plug cable to DB9 shell female + USB male 2725 connection cable

Overmolded Cable Assemblies Including Overbraided, Shielded and Caustic Chemical-Resistant Designs for Harsh Environmental Interconnect Wire Harness and Cable Assembly Applications
Overmolded Cable Assemblies are the most rugged class of interconnect wire-harnessing available. Overmolding is the preferred solution for environmental protection of military, aerospace, and harsh-environment industrial interconnect cable assemblies. In fact, the typical interconnect cable assembly made for high performance applications — from fighter jets to dismounted soldier systems — has little in common with their more pedestrian cousins in the consumer product arena including better overmolded cable and connector sealing materials, as well as better mechanical / bend protection, shielding from electromagnetic interference, superior wire termination strain-relief, higher IP levels of environmental sealing and superior all-around durability performance.

Where Connector Manufacturing and Overmolded Cable Expertise Meets Cable Harness Assembly
If there is one thing we understand well at China Yaxun, it’s how to build environmentally-sealed overmolded interconnect cable assemblies for high-reliability systems. In fact, when it comes to protecting both electrical and optical media from mechanical stress, corrosion damage, lightning strike, physical abuse, nuclear, biological or chemical contamination and more, there is no more experienced overmolded cable assembly operation in the business than China Yaxun. In large part this is due to our extensive interconnect component design and manufacturing capabilities combined with our many years of experience in military grade and harsh environmental commercial cable harness fabrication.

In my country’s industry quality standard system, electrical connectors and socket switch electronic connection components, relay connection components are collectively referred to as mechatronics. This type of product has the following main categories:

According to the connection method, there are threaded connection, snap connection, push-pull connection, and straight-through connection;

According to the appearance, there are circular connection boxes and rectangular connections;

Here we mainly introduce the circular connector, which is made of PEEK material combined with metal contacts by precision injection molding, and uses glass sintering technology to seal the PEEK material and contacts. It has perfect airtightness and can adapt to different core numbers according to the docking scene.

Overmolded PEEK connectors are manufactured through an injection molding process where PEEK is overmolded onto the pins. With this method, the seal runs the length of the metal pin, resulting in a more durable bond than a rigid glass seal. Internal stresses in the glass seal or uneven thermal expansion of the metal contacts can cause cracks in the seal surface, leading to premature part failure. PEEK’s low glass transition temperature allows for slight deformation under pressure loads or vibration. By overmolding the metal contacts, the connectors tolerate slight mating misalignments and are less susceptible to damage from mishandling and mechanical shock during installation.

In applications where reliability and performance stability are critical, such as aircraft engines and deep well drilling operations, PEEK circular connector injection molding offers several important benefits:

Reliable power and signal transmission—compatible with the most ideal metal pin materials, such as beryllium copper.

HPHT applications—temperatures up to 232°C (450°F) and pressures up to 35,000 psi. Made of special advanced cross-linked PEEK thermoplastic, it can withstand temperatures up to 260°C (500°F) and pressures up to 45,000 psi when overmolded. It can adapt to rapid and extreme pressure and temperature cycles

Chemical adaptability – hydrogen sulfide, methanol, drilling fluids, drilling products, etc.;

Mechanical strength – adapt to shock and vibration without loss of continuity;

Durability – not susceptible to damage caused by improper operation;

Product features: The aviation plugs at both ends are overmolded once. The aviation plug is integrated with the connecting cable, which is the most advanced manufacturing technology, greatly improving the waterproof performance and service life.

M5, 3Pin, Cable Cordsets, Single Ended Cable, Male,Waterproof, For Cable, Solder Type, Non-Shield,1M,26AWG Wire
thread locking mechanism, 5mm metric size, one of the smallest circular connectors;
compact and convenient Design for less installation space required;
High Quality with 30 days 100% Money back;
From the OEM Original Factory, same quality with much better price.

Waterproof Connectors 3 Wire,12AWG Male Female Plug LED Connector with 3Pin, IP68 25CM Extension Cable for Car, Truck

Waterproof M12 Aviation Plug with Wire 4 core 5 core 8 core 12 core Sensor Male/Female Injection Molding Connector

M8 Aviation Sensor Cable 5 Pin use professional high quality black rubber bakeute

Product Description
Appliance, Miniature sensors, Industrial camera, Electrical bike, Packaging, Labeling & Logistic, Factory automation and fieldbus module.

Technical Parameters:
Product Parameter
Series:M5
Coding: A/B/D
Connection Type: Panel Mount
Number of Contacts: 3/4 Pin
Gender: Male/Female
Orientation: Straight/Angled
Termination: Soldering/PCB
Rated Current: 1 A
Rated Voltage: 60V
Temperature Range: -40°C ~ + 80°C
IP Rating: IP67