Non-standard connection harnesses (terminal crimping\Overmolded connectors), electronic switches, connector processing and cost quotations. The fastest quotation in 1 minute, subverting the traditional procurement model. Solve the procurement troubles of non-standard connection harnesses\connection wires, electronic switches, and connectors with one click. A variety of materials and processing methods meet the processing needs of various connection cables.

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Link cable; Fish clip connection cable; Sensor cable; Power cable; Low voltage cable; EC5 power cable; Wire harness terminal cable; Aviation head extension cable; AVSS car cable; Communication connection harness; Audio signal cable; Medical harness; BRV wire; EC5 adapter cable; Charging gun cable; Car modification cable; Aviation head connection cable; Aviation head spring cable; Aviation head adapter cable; 1007 electronic connector harness; UL1015 connector harness; 18AWG1015 tinned harness; LED circuit board connection cable;

A wiring harness and connecting cable quality inspection involves a (Electrical, Mechanical Testing) to check for any visible defects like loose connections. Damaged insulation, improper crimping, and verifying proper wire routing, alongside electrical testing to ensure continuity, resistance within acceptable ranges, and absence of shorts or open circuits. Often using specialized equipment to perform pull tests and measure insulation resistance. all done according to established industry standards like IPC/WHMA-A-620 to guarantee reliable functionality.
Wire harness testing is to test the wiring components and insulation wrapping materials that connect various electrical devices in the circuit to find possible problems. عمومًا, it is necessary to measure the conduction, insulation, withstand voltage and resistance of the wire harness.

8-pin plenum rated audio and video patch cord, available in black color with 35-foot of length.
90 degree bend large DIN 8Pin male and female extension cable, 8-core conference audio system cable, hand held microphone cable, signal control cable, 0.5m/1m/1.5m/3m/5m;
Horizontal cable with male ends
Flame retardant insulation and jacket
Stranded copper conductors
Eight conductors
Purpose: Mainly used in communication, security monitoring, سيارات, أجهزة الكمبيوتر, televisions, digital products, precision connectors, medical, aviation, military and other fields, for power audio and video signal transmission or connection, with the characteristics of excellent performance, high reliability, and long service life ;

Use this DC power pigtail to connect your security cameras to your power distribution system or power adapter. It features a male coaxial power plug on one end to two bare wires on the other. Black and red wire jackets indicate polarity.
【DC Power Pigtail Male Plug Overmolded Cable】5.5mm x 2.1 mm DC power supply male repair cable is widely used for worn or damaged power cords, such as 12V 24V DC power supply equipment,LED light strips, CCTV security surveillance camera systems or low voltage application systems,إلخ.
【DC Power Pigtails Cable is Safe and fast】The end of the cable is black and red to indicate the polarity. Pure copper wire can provide faster and more stable conductivity, which can be better connected to other equipment. (DC 5521 male plug corresponding cable:red to inside, black to external)

There are two main types cable harness aviation connectors—male and female. Aviation male and female wire harness connectors serve to provide the necessary junctions between the many different elements of the wire harness to produce an efficient transmission of data, signal, or power through the system.
[Connector Parameters]: 2 Pin~48Pin, Female to Female, Butt-Joint type, Cable Cordset, Double Ended Cable, Straight, for Cable;
[Stable Connection]: The connection is stable because aviation plug has threads for mounting; From the OEM Original Factory, same quality with much better price;
[Wide Used]: Aviation connector is widely used in data acquisition systems, computer automation measurement and control systems, mechnical equipment, الاتصالات, automotive and other industries;
[Durable and Reliable]: Panel connector is ideal for performing their own installations and connections with total reliability and durability; Model sheet by screw fixation;
[Thread Aviation Plug Female]: Metal and hard plastic; Shell material: Zinc Alloy; Connector pins material: fine copper silver plating; The aviation connector is used widely;

GX16 Aviation Cable 10-core Male to Female Docking Aviation Cable 1M. Part number: EB-404-0059; Label: GX16; Docking, Harness, 10-جوهر, Double-sided, Male to Female, Straight, Wiring. Product Features: Space-saving, alternative to standard SMA. Impedance: 50 ohms Frequency range: DC-14 GHz DC-6 GHz: 1.3 DC-6-14 GHz: 1.25 RF leakage: -128 dB DC-1 GHz Power handling: .60kW -10kW or less PIM: -160 dBc Insertion force: 15 N (3.37 lb) Withdrawal force: 10 N (2.25 lb) Interface retention force: 550 N (123.65 lb) min Connector durability: 500 mating and removal cycles minimum These characteristics are typical and may not apply to all connectors. Ambient temperature: -65*℃to +165C GX 16 Aviation to JST-SH 1.0mm Cable production process: welding, injection molding and coating video. [Connection Type]: GX 16 Aviation Cable, 4 Pin~12 Pin, أنثى, Straight, Soldering, Sturdy and durable construction for long-lasting use. [Cable Diameter]: GX16 Cable Female to Female, Easy to install and use, with simple panel mounting design.C able Diameter:∅7.5 MM - ≤ ∅8.5 MM. 【Application】 : The Connector is Used Widely in Signal and Electronic Connector of Aviation, Space Light, Post and Telecommunications, Computer, Navigation and Various Kinds of Instruments, CNC Machine etc

New Energy Electric Vehicle Wire Harness Factory High Voltage Power Cable Battery Cable AC1000V DC1500V High Voltage EV Cable；
Ultrasonic Welding Technology New Energy Wire Harness, Large Square Cable Cold Press Terminal Crimping；
Wire Spec:
Electronic Wire Harness are tinned copper or according to customer’s request to produce
Outer Insulation:
Rubber, Silicone
Application:
Electronics, السيارات, Transportation, Medical, Oil Exploration, Military Industry,
Aviation, Marine Exploration Industries, Metro Device, Bank Device, Network Project

Power Plug Cord sets are electrical cables used to connect an appliance or piece of equipment to a main power source. When connected, they provide electrical energy. They are also sometimes known as power cords, power supply cords, or electric cords. They are distinct in that they have connectors molded to their cords at each end, and they are detachable from both the power supply and the electrical equipment.
Wire selection:
Choosing the appropriate gauge and material for the conductor based on the power requirements (current and voltage).
Insulation application:
Applying a dielectric insulating layer around the conductor, typically made from materials like PVC, TPE, or silicone rubber, depending on the desired heat resistance and flexibility.
Overmolded and finishing:
For specific plug types, the ends of the wire may be molded to overmolded fit the desired connector, including strain relief features.

Cable harness for medical beauty
Materials
Medical cable harnesses are often made from materials like Teflon and silicone, which can withstand sterilization processes.
متانة
The harness should be durable and able to withstand harsh chemicals, extreme environments, and sterilization.
أمان
The harness should have safety jacks, bio-sensitive connectors, or cable breakouts.
China offer medical cable harnesses:
Manufactures medical cable assemblies and wire harnesses for equipment like ultrasound machines and EKGs;
Offers custom medical cables, assemblies, and wire harnesses for any production size;
Offers medical cable assemblies and harnesses that are biocompatible, resistant to chemicals, and validated for sterilization methods;

An Plug, connector overmolded cable process involves placing a cable and its connector within a mold, then injecting a molten plastic material around it, which solidifies to create a protective casing that seals the connection point, essentially "overmolding" the cable and connector to protect it from environmental damage and strain; this process is typically used to enhance durability and weatherproofing of the cable assembly.
Mold placement: Carefully place the prepared cable assembly into the mold cavity, ensuring proper alignment and positioning of the connector.
Injection molding: A heated thermoplastic material (like TPU or TPE) is injected under pressure into the mold cavity, flowing around the cable and connector, filling the space within the mold.
Cooling and solidification/Demolding/Benefits of overmolding/Increased durability/Strain relief/Improved sealing/Customizable design/Important considerations/Material selection/Mold design/Injection parameters.

1/1.5/1.8/2.2/2.8/3.5mm Terminal Pins Wire Harness
Explore vast range of round enameled magnet wire products including insulated, nylon, and polythermaleze options.
Durable and Reliable: Our Wire Terminal Pin kit is made of high-quality materials, ensuring long-lasting performance and durability. It is designed to withstand the rigors of automotive electrical systems, providing a reliable connection for your wiring harness.
Versatile Compatibility: With 340Pcs of various sizes (1/1.5/1.8/2.2/2.8/3.5mm) included in this kit, our Wire Terminal Pins are compatible with a wide range of automotive connectors. Whether you need to repair or replace terminal pins in your car's wiring system, this kit has got you covered.
Wide Range of Applications: This Wire Terminal Pin kit is not only suitable for automotive use but also finds applications in various other industries such as marine, industrial, and DIY projects.

Spiral Cable Earth Cable 10 mm Push Button to 4 mm Ring Terminal Spiral Cable 3.6 m Professional Antistatic Accessories (Standard Compliant EN 61340-5-1)

Black Connection coil cable, handset landline phone, handset spiral wire. European standard c13 power plug to euro plug eu copper core computer power cord.
Spiral cable up to max. 3.6 m length;
10mm Push Button Connector to 4mm Ring Terminal;
Complies with the requirements of the "ESD standard" DIN EN 61340-5-1;
Ideal for the secure connection between ESD protection components. Suitable for any steering wheel, including those with displays and LEDs.

We automate processes whenever possible, including wire cutting, stripping, crimping, and tie-wrapping to decrease manufacturing time and increase quality. We ensure that each harness assembly is manufactured to meet customer specifications.
The wire harness production process has been predominantly labor-intensive. The most commonly sighted reason is the lack of viable wire harness manufacturing automation options. That may have been true a decade ago, but not today. Several options are available today for automating the wire harness manufacturing process.
The process of cutting, stripping, and preparing wires for the harness is often labor-intensive and time-consuming. Not only that, the next step of completing the wire terminations is error-prone as well. Furthermore, any errors in picking and finishing the wire terminations will significantly impact the project. Indeed, automated wire processing machines have the potential to save more than 50% of labor costs and deliver additional time savings.